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Elcometer 280 Reinforcement Bracket

This project applies theoretical knowledge in stress analysis and material science to tackle practical industry challenges faced by the Elcometer 280 Pulsed DC Holiday Detector. By analyzing the failure mechanisms in the paddle handle due to stress concentration and material limitations, the research introduces optimized geometric designs and material enhancements to improve durability and performance. Finite Element Analysis (FEA) was employed to model stress distribution and evaluate design iterations, leading to the development of a stainless steel reinforcement bracket. This solution not only resolves the recurring fracture issues but also offers cost-effective scalability, demonstrating how engineering principles can address real-world problems in industrial equipment reliability.

Full details

[Project Report]

[Reinforcement Bracket Fusion360]

[Elcometer Fusion360]